Memorable Moments of the Bucket Ladder Dredge ‘Karimata’

Model of the tin bucket ladder dredge ‘Karimata’ in the National Dredging Museum

This weekend, I took my family out for a day at the National Dredging Museum. A great place to experience the history, the physics, the industry and the interesting stories from the people who made the Netherlands the great dredging nation of today. As museums go, they also have a lot of models of old, new and important dredging equipment. One particular model had my interest: the tin bucket ladder dredge ‘Karimata’ form the mining company Biliton.

This particular model used to be part of the collection of the Delft University of Technology. It was standing in the hall between the dredging laboratory, where we received our lectures from professor ‘de Koning’ and the coffee room where we drank hot chocolate in the coffee break. Passing this exhibit, sometimes he would pause and tell an interesting story, or explain how nice the specific kinematics of a bucket ladder dredge is able to cut cohesive clay, or remind us of the difficulty of keeping the ladder correctly oriented in the bank. During a rationalisation of the available floor area and the ‘required educational space’, the model moved to museum.1

Professor de Koning (Credit: CEDA)

The ‘Karimata’ was designed as a floating mining factory. The front side of the dredge was the normal bucket ladder dredge to remove the tin containing sediment or overburden from the mining pit. Usually the dredge started at the shoreline, creating its own pool. Overburden and tailings were discharged behind the dredge through those long chutes at the back. Valuable ore was separated in the refinery at the second half of the pontoon. Cyclones and jigs densified the ore2 and removed the tailings. Eventually, the ore could be loaded on barges alongside the dredge.

Picture of the ‘Karimata’ (Credit: Nationaal Baggermuseum)

Before the ‘Karimata’ was transported to the customer, the dredge had to be commissioned and tested. Normally, such an operation is usually done in a well-defined environment like the ‘Haringvliet’ or ‘Hollands Diep’. This time, however, a more challenging job was proposed. In 1799, the ‘HMS Lutine’ was sailing north of Terschelling. The ship was used for an enormous gold transport in bullion and coins. Unfortunately, the severe storm sank the vessel and only one crew member survived. The gold treasure was still there. Over time, several attempts were made to recover the gold. In 1938, most of it was still not recovered3. The ‘Karimata’ was set on a mission to recover the rest. Eventually, the commissioning was successful4, but only one bar of gold was found and the endeavour was called off. ‘Karimata’ was sent to her customer and used until her end5 in 1953.

And the remaining treasure of ‘HMS Lutine’? Well I think, the villains in the adventure comic of ‘Captain Rob and the Seven Star Stones’ seized it and none is left.

Captain Rob and the Seven Star Stones (Credit: Erven J.P. Kuhn)

These bucket ladder dredges were successfully used to mine and process tin. Even in the seventies(?) several of these vessels were ordered by a Malaysian company. During a visit in 1995, they were still operating there in a tin mining pit. For the commissioning of those dredges, a consultant was hired to perform some specific measurements on the vessel. As a token of gratitude, he received a big poster of the dredge. After cleaning out his office at his retirement, I received this poster and it has decorated my office ever since.

Poster of an unknown Malaysian tin bucket ladder dredge

References

  1. Deed of donation, National Dredging Museum
  2. The problem of jigging tin ore, Ports and Dredging nr.47
  3. HMS Lutine
  4. Strain Measurements on Gold-Seeking Tin Dredge Established Basis for Scientific Solution of Dredging Problems, Ports and Dredging nr.10
  5. E.B. 22 Karimata, DredgePoint

See also

Experience the Dredging Experience

Mr. Kommer Damen opening our Damen Dredging Experience

Sorry folks. It has been several weeks since my last post and I hope you haven’t forgotten my dredging details. This website is just a personal side line that I have to maintain and expand in my own time. Lately my time was rather limited and all my creative capabilities were engaged on an urgent case for my employer. But I do have some thoughts that I wanted to share with you, they just have to wait for better times. Part of my job is, to take care of a ‘Dredging Experience Centre’. A touch and feel museum area, where we can take customers and sales- and service people to explain and discuss about their particular dredging project. I have tons of material for presentations and handouts on this topic, so it will be useful next time, when I am otherwise occupied. I just needed an opening to offer you some perspective on the scattered articles that will pop up sometimes.

And what a better opening can be than the opening of the Dredging Experience itself. On Wednesday November 16th, 2016, Mr. Kommer Damen himself opened our new office building and received the honour to show him our exhibits1.

Overview poster for dredging processes and dredging equipment (Colouring page version here)

The starting point of a tour through the dredging experience is the overview poster with all the different processes that are explained with the available exhibits. Each process is indicated at the corresponding dredging vessels, that feature the relevant equipment. Processes and phenomena range from basic soil mechanics to fluid dynamics and the influence of the various processes on the total dredge production. There are also exhibits specifically on explaining our design choices, e.g. our mechanical seal. Other exhibits show recent research and development like ‘spud pole holding forces’ and the DynaCover2.

The Dredging Experience is exactly what it says: you will be able to ‘experience’ the various processes. Most of them require some manual effort and this will show you the differences in soil properties or hydraulic configuration. This provides an excellent opportunity to have an in depth discussion with clients about their particular dredging project and the best possible solution for their specific requirements. Regularly, I see happy faces of enlightenment coming out of the exhibition. Commercial colleagues when they understand the customer across language barriers. And especially customers as they feel at ease, because they can explain on a practical level about their problem and see how much we go into the details of the dredging process to optimize for their purpose. And even when they walk out without buying, they do so with an everlasting positive impression. They will easily apply the new insights into their daily operation at home.

Panorama overview of the ‘Damen Dredging Experience’

The approach in designing and selecting the exhibits was in line with what I learned from my old professor de Koning. He insisted that even as academic students, we still had to examine the dredging processes by hand to truly understand what we were learning3. His favourite quote was from Denis the Rougemont4: ‘But the true condition of man is to think with his hands.’

Professor de Koning (Credit: CEDA)

References

  1. Kommer Damen opening the ‘Damen Dredging Experience’, DredgingToday
  2. DynaCover Outer Pump Casing, Damen
  3. De Koning (1978) ‘Denken met de handen’, TU Delft
  4. De Rougemont (1936) ‘Penser avec les Mains’, Wikipedia

See also

Dual Stage Dredge Pump and Double Action Pump Drive for ¡VAMOS!

 

¡VAMOS! equipment on trial at Lee Moor, Devon, UK

These days I have been very busy drafting a manuscript about our ¡VAMOS! project results1 for a dredging conference paper. As every writing process, there is so much to tell and so little space available. At a certain moment there follows a phase called: ‘kill your darlings’. You have to scrap parts that contribute less to the main message of the article. Still some of those orphans are worth sharing. So here is a part from the paper that might be interesting for you.

For those unfamiliar with ¡VAMOS!, it is a Viable Alternative Mining Operating System2, where we are cooperating in a 17 partner consortium to develop equipment and procedures for exploiting mineral reserves in disused or currently unavailable mines in the EU3. Many mines are disused, but still contain some reserves, that are unrecoverable due to an uneconomic stripping ratio4.

Schematic of typical vertical ore body in an opencast or submerged setting (Credit: ¡VAMOS!)

We developed a prototype mining vehicle (MV) and an accompanying launch and recovery vessel (LARV)5. Although the requirement for the slurry circuit on the MV are deceivingly similar to a normal dredge system, there is one fundamental difference in character: vertical transport. At the system architecture phase we assumed a dredging depth of at least 100 m. For clean water, this poses not so much of a problem, once pumping mixture is where the geodetical height difference comes into play. At 100 m a 1500 kg/m³ mixture requires an additional 5 bar of static head.

Influence of vertical riser on the head requirements of a dredge pump

The dredge pump has to cope with the large variation in head requirements. For the prototype machine, the only option is to vary the dredge pump speed. Still at a normal operating condition, we expected a head requirement for 10 to 16 bar. This is why we developed a dual stage dredge pump, it delivers double the head of a normal dredge pump.

The variation of the pump speed has been accomplished by various controllers working together. The power is generated on the LARV by a diesel engine driving a generator. A frequency drive supplies a hydraulic power pack on the MV. The power pack has a variable displacement pump for controlling the flow. At the dredge pump side there is also a variable displacement motor.

¡VAMOS! prototype drive train arrangement

With this setup in place, the dredge pump can vary between a slurry circuit just filled up with clean water and a fully filled riser with heavy mixture at the operating point. On top of that, there will always be the possibility, that the density increases even more. The flow will reduce and so will the power consumption. This enables the drive to increase the speed for extra oompf of the dredge pump to clear the riser. Where normally the dredge pump speed is controlled by the pump swash plate, the motor swash plate is so to speak the turbo boost. This is similar to a constant power drive for normal dredges, but the vertical riser makes the problem more pronounced.

So, not only the starting up of a dredge pump should be considered in the design of the drive train, but also the variations in operating point. Regarding the comments I received on my last post, yes indeed a production model of the ¡VAMOS! system would have an all-electric drive. Just be sure to have enough copper in the motor to cover every possible operating point.

Dual stage dredge pump with constant power drive mounted on a crowded MV equipment bay

References

  1. Successful demonstration of ¡VAMOS! technology in UK
  2. ¡VAMOS!
  3. Strategic Implementation Plan for the European Innovation Partnership on Raw Materials
  4. Developments in Mining Equipment and Pumps for Subsea and Inland Submerged Deposits, Kapusniak et al. WODCON 2013
  5. ¡VAMOS! reaches Design Freeze Milestone

See also