Loose Sand, How Hard Can it Be?

Breaching exhibit at the Damen Dredging Experience

Did you ever tried to build a sand castle? Probably yes. Felt frustrated it always collapsed unexpectedly? At least I did when I was a child. But it took me an academic study to know why. Lucky you. You just have to read this blog post and experience a moment of enlightenment. So, this is good moment to stand up and get some coffee. You will enjoy reading it more and remember my lecture every moment you take a sip.

The second exhibit in the Damen Dredging Experience is an installation, which we call: ‘the Bank’. Usually there is some mechanical or hydraulic action, that will cause the sediment, to become unstable. In this exhibit, we can turn the little wheel at the lower right corner. The first thing you will notice is that at the higher end of the soil surface, the grains will slightly move and start to tumble down along the slope. Where the activation of the particles start at the slope is called the active bank.

Breaching the bank and density flow

The effect we would like to demonstrate, is that different soil types, do have different behaviour in this process. There are three different soil types, from course to fine, from the front to the back. The finer material at the back seams to stay the longest at rest. This is due to a phenomenon that we call ‘dilatancy’1. If a stack of grains is sheared, they have to hobble over the tops of the layer below.

Under pressure due to dilatency on a shear plane

When the grains do hopscotch over each other, they require more space to do so. Effectively the pores increase in volume and the total sediment expands. The extra space cannot be accommodated for by expanding water, it has to be replenished. The extra water has to come from the outside. But the grains themselves are in the way and form resistance to the incoming water. The resistance causes a differential pressure under the ambient pressure, commonly known as ‘vacuum’. And grains under vacuum tend to cling together and form chunks. This happens mostly, when the pores are small, or when the grains are small. Exactly what you can see in the exhibit.

Once the sediment is loosened from the active bank, it rolls down the slope, it behaves like a dense fluid, driven by gravity2. When the slope becomes less, or the running fluid encounters resistance, the sediment will settle again at the so called ‘passive bank’.

Outflow of density current and sedimentation

Here the reverse process happens, the water has more trouble getting out of the suspended flow and run longer. The passive slope will be flatter at finer grains than in more coarse material.

Both processes can be identified in e.g. the DOP3. It is usually suspended on a wire and lowered onto the seabed. Powerful jets excavate a small pit where the suction head takes up the suspended material. The walls of the pit become unstable as an active bank. The loose material flows into the pit. This turns into a continuous process and the active bank, runs away from the suction pit.

Breaching and density flow in a DOP process

Now, it is immediately evident, why DOP pumps have this characteristic suction pipe. It fits snugly in the pit and has the least resistance for the incoming density flow. Another benefit of the suction tube, is that if the bank collapses on the DOP, the suction pipe can be extracted without too much trouble. Extracting a pump from under a collapsed bank imposes the same trouble as creating a passive bank: suction due to dilatancy.

So, your sand castle collapses when water enters the pores. A demonstration of grains becoming as strong as a concrete block by under pressure is a well-known household phenomenon: vacuum packed coffee. Now, you will think of this, whenever you open a new pack of coffee.

Vacuum packed coffee is stable due to under pressure in the pores

References

  1. Dilatancy, Wikipedia
  2. Density current, Wikipedia
  3. DOP pumps, Damen

See also

Perspective on Commissioning – Connecting the DOP’s

DOP pump and power pack, ready for commissioning

A DOP pump1 and it’s drive go together like a horse and carriage, you can’t have one without the other. Basically one product, but two units. Whether hydraulic or electric driven. OK, in some cases, you could use the extra power take off from the excavator or crane, but you still have to hook them up, before they can do any useful work.

And connecting the DOP to its drive is an elementary job, that can cause some headaches, when not done carefully. The modern electric drives require some more certified wizardry, that is beyond the scope of this post. Hydraulic power packs have their own peculiar quirks, that are worth mentioning here.

Usually, the hydraulic hoses come supplied with Snap-tite® connections2. These are quick and prevent most oil spills in the environment. They come with a disadvantage in price and resistance. Ultimately, the DOP should be connected to the power pack like this:

Hydraulic diagram DOP pump and power pack

So, even with such a simple diagram, still things can go horribly wrong. Off course, don’t switch the ‘Pump’ and ‘Return’ line, you will blow some seals on the motor. Most common is a failed connection of the Snap-tite®. When it is not completely tight, the internal valve is not completely open and you have a lot of resistance. So a lot of power on the power pack gets converted to heat on the connection and no performance on the DOP pump. Another common problem is the resistance in the leak line. This can cause terrible things on the hydraulic motor.

One client followed all the instructions in the manual and all advise from the service department, but still could not coach his new DOP to work. Lots of flow at the power pack, but almost no pressure. And the impeller could still be turned by hand. (Warning: never put your hand in an impeller when there is power on the drive!) One of our engineers went over to have a look on board. Well, here is an impression of the situation on deck.

Situation on board during commissioning

He quickly began cleaning up the mess on deck and uncovered how the hydraulic hoses were actually connected.

How the DOP pump was connected (not), actually

Well, that makes sense! Now it was easy to see, why the DOP was not working. Solution, connect the lines correctly and dredge away. Oh, and educate the crew about a tidy workplace.

Ship shape and ready to rumble

Well, after this first basic lesson in connecting the DOP, you are ready to connect your own DOP project. It’s easy as child’s play.

Connect the dots to set up a DOP project yourself (pdf version)

References

  1. Hydraulically driven submersible dredge pump DOP, Damen
  2. Quick Disconnect and Valve Division, Parker Snap-tite

See also

DOP Dredges for Power Dams and Reservoir Maintenance

New DOP dredge family

Today, our product group director, Olivier Marcus, gave a presentation1 on the maintenance of irrigation reservoirs and power dams with a range of specially developed DOP dredges. Here, I am happy to elaborate on his message and share with you highlights from his presentation. As you may have noticed from my previous posts, reservoirs are a long standing interest of mine. It was one of my first commissioning jobs at my previous employer. It made me aware, that reservoirs and power dams are not always the clean energy and sustainable solution that they are usually presented for.

Don’t get me wrong, we need these kind of structures to pass on our planet in a better state to the next generation, than we received it ourselves. As with everything: we have to take care of these responsibly.

Barrage du Ksob, M’Sila, Algeria

Dams and reservoirs have mainly two problems. First, if the bottom of the reservoir hasn’t been cleared before filling with water, there is a lot of biomass available. Especially in warm and shallow lakes, the decomposing material can generate a lot of carbon dioxide. The CO2 footprint of the generated electricity might even be higher than from diesel driven power plants2. So much for the green image of hydro power. Second, the interrupted sediment transport will cause the reservoir to fill up. Eventually the storage capacity isn’t enough anymore and the operation has to be abandoned. So much for the sustainable part of the image.

The first problem should have been tackled during the building phase of the power dam. Maintenance during operation for the second problem. The simplest method is to flush the reservoir through the bypass. But you can’t flush all the sediment. The heavy particles up stream will remain in place. And you smother the life of the river downstream. A more effective method is to use dredges. Over the years, we have supplied several of these vessels, each specifically engineered and built for their own location.

Special design reservoir dredges (ul: Cosider, ur:La Mahuna, bl: Djebel Debagh, br: Gross Glockner)

In an initial survey of these dredging opportunities, we found some common features and could develop a range of DOP dredges specific for reservoir maintenance. The transport capacity of the river should be matched by the capacity of the dredge. Often resulting in a range suitable for a DOP pump. Their flexibility makes the dredges adaptable to work on all the different areas in a reservoir.

Various areas in a reservoir with their corresponding DOP dredge solutions

It’s been more than ten years after our first introduction of these nifty little dredges3 and with the experience gained, it was time to present you a next generation that could assist in achieving a sustainable power generation and a more environmental friendly operation. Main innovation is that this new range is also available in an all-electric version. Which should make sense, if it is going to work at a power dam. Always discuss this with the power dam operator, as they are not very fond of plugging in a dredge. They fear distortions and fluctuations on their ‘product’. Than consider alternative clean energy from solar or wind and lastly the old reliable diesel option. With a lot of reservoirs already losing their capacity, there is a lot of opportunity for these type of dredges.

Brave ambitious dredge Djebel Debagh has a lot of work ahead

References

  1. Hydropower & Dams Asia, Damen
  2. Hydroelectric power’s dirty secret revealed, New Scientist
  3. Multi functional small dredging solution for maintanance of deep irrigation reservoirs and hydro power dams, CEDA

See also